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Hammer and Axe Head Weight Chart

Head weight decides what a hammer is good at, and handle length decides how it delivers that weight. The table below lists the production range for every Tommer category, so you can match a tool to the job before you ask for a quotation.

1. Head weight by category

CategoryHead weightHandle lengthTypical work
Axe600-1250 g360-900 mmFelling, firewood, kindling
Splitting axesee category600-900 mmSplitting rounds along the grain
Ball pein hammer100-800 g260-330 mmEngineering, riveting, metalwork
Machinist hammer100-800 g260-330 mmBench work, assembly, general striking
Claw hammer450-600 g330 mmCarpentry, nail driving and extraction
Roofing hammer600-800 g330 mmRoofing, cladding, slate work
Mason's hammer600 g330-370 mmBrick, block and stone dressing
Stoning hammer800-2000 g260-900 mmStone dressing, heavy chipping
Sledge hammer4-10 kg600-900 mmDemolition, stake driving, breaking
Chisel600 g330 mmCold chiselling, masonry cutting
Rubber malletsee categorysee categoryTiling, assembly, non-marring work
Pick axesee categorysee categoryBreaking ground, trenching
Wrecking barn/asee categoryPrying, demolition, nail removal

Ranges are the standard production range for each category. Custom head weights and handle lengths are available at MOQ 500 pcs per model.

2. Which weight class do you need?

100-400 g

Precision and finishing: instrument work, small rivets, upholstery, model making. Easy to control, little fatigue over a shift.

450-800 g

The working range for most trades: carpentry, roofing, general assembly, light masonry. The best-selling band for export distributors.

1-2 kg

Heavy striking and stone work: stoning hammers, cold chisels, masonry dressing, demolition of small structures.

4-10 kg

Sledge work: stake driving, breaking concrete, quarry and railway maintenance. Requires a long handle and both hands.

3. Handle length follows the head

A short handle gives control and reach in tight spaces; a long handle multiplies head speed and reduces the effort needed per blow. Machinist and finishing hammers sit around 260 to 330 mm, claw and roofing hammers at 330 to 370 mm, and axes and sledges from 600 to 900 mm. If the handle is too short for the head, the tool punishes the wrist; if it is too long for the user, accuracy drops.

Frequently asked questions

What is a normal hammer head weight?

For general workshop and site work, 500 to 800 g covers most jobs: a 500 g ball pein for light striking and riveting, a 600 to 800 g claw hammer for carpentry. Below 400 g is finishing and precision work; above 1 kg is heavy striking or demolition.

Does a heavier head hit harder?

Yes, but force also depends on swing speed. A 600 g head swung fast delivers more useful energy than a 1 kg head swung slowly, which is why head weight should follow the job and the user, not the other way round. Long-handled sledges rely on the arc rather than the arms.

How do I convert grams to pounds for hammer heads?

Divide grams by 454. A 450 g head is about 1 lb, 900 g is about 2 lb and 1.8 kg is about 4 lb. Sledge hammers are usually quoted in pounds or kilograms, while hand hammers in Europe are quoted in grams.

How long should the handle be?

As a rule, the handle should reach from your palm to your shoulder when the head rests on the ground. Practically: 260 to 330 mm for machinist and finishing hammers, 330 to 370 mm for claw and roofing hammers, 600 to 900 mm for axes and sledge hammers.

Which handle material should I choose?

Hickory absorbs vibration and is the traditional choice, but it is affected by moisture. Fibreglass handles are more stable and resist overstrike damage, which suits rental fleets and export markets with high humidity. Steel handles are the most durable but transmit more shock.

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